How to design a battery disassembly system?

The design of the disassembly system must consider the analysis of potentially explosive atmospheres (ATEX) 1 of the area around the battery pack and, if necessary, adopt tools enabled to work in the corresponding ATEX zone.

How does a robot disassemble a battery?

Nowadays, the mainstream battery disassembly still uses a semi-automatic disassembly method: the robot implements some simple and repetitive disassembly actions facing with uncertain product quality and category, such as screw tightening [ 30 ].

Do EV batteries need to be disassembled?

The retired products or parts must be completely disassembled before their further disposal. The disassembly of EV batteries can be defined as a remanufacturing process, which is to decompose all the EV battery modules and/or cells into the useful components of the EV batteries.

What is automated battery disassembly?

Automated disassembly reduces human exposure to toxic chemicals found inside the batteries and high power levels that are approaching the 900-volt level in some newer vehicles. The automated system, developed as part of DOE’s Critical Materials Institute, or CMI, can be easily reconfigured to any type of battery stack.

Does robotic disassembly support circularity of electric vehicle batteries?

Design for disassembly to support circularity of EVB at their End-of-Life (EoL). This review examines the robotic disassembly of electric vehicle batteries, a critical concern as the adoption of electric vehicles increases worldwide.

Can a robotic disassembly system save electric vehicle batteries?

Originally published by Department of Energy’s Oak Ridge National Laboratory. Researchers at the Department of Energy’s Oak Ridge National Laboratory have developed a robotic disassembly system for spent electric vehicle battery packs to safely and efficiently recycle and reuse critical materials while reducing toxic waste.